How to Construct a Low-Cost Zeer Pot Evaporative Cooler and Track Tomato Spoilage Metrics

Abstract

The SmartZeer project investigates the effectiveness of a low-cost evaporative cooling system in extending the shelf life of tomatoes and leafy vegetables without electricity. The system consists of two clay pots separated by a layer of wet river sand. Water evaporation from the sand absorbs heat from the inner chamber, lowering the storage temperature and increasing relative humidity.

The study compares the spoilage rate, weight loss, temperature, and humidity of tomatoes stored inside the Zeer pot against those stored under normal room conditions. Results are expected to demonstrate a threefold increase in shelf life while reducing post-harvest losses for small-scale farmers and households.


Introduction

Post-harvest losses remain a major challenge in many developing regions due to limited access to refrigeration. Fresh produce such as tomatoes and leafy greens deteriorates rapidly under high temperatures, leading to economic losses and food insecurity.

Evaporative cooling is an affordable and environmentally friendly preservation technique that requires no electricity. The Zeer pot, also known as a pot-in-pot refrigerator, uses the natural process of water evaporation to lower internal temperatures and maintain high humidity levels.

This project aims to construct a low-cost Zeer pot using locally available materials and scientifically evaluate its ability to preserve tomatoes.

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Statement of the Problem

Tomatoes and leafy vegetables spoil quickly after harvest due to high ambient temperatures and low humidity. Conventional refrigeration systems are often unavailable or unaffordable in rural communities because they require electricity and have high installation costs.

There is a need for an affordable, sustainable, and electricity-free cooling technology that can extend the shelf life of perishable produce.


Objectives

General Objective

To construct a low-cost Zeer pot evaporative cooler and evaluate its effectiveness in extending the shelf life of tomatoes.

Specific Objectives

  • To design and construct a pot-in-pot evaporative cooling system.
  • To measure the temperature and humidity inside the Zeer pot.
  • To compare spoilage rates between cooled and uncooled tomatoes.
  • To determine the percentage increase in shelf life.
  • To assess the cost-effectiveness of the Zeer pot system.

Materials and Equipment

ItemQuantity
Large unglazed clay pot1
Small unglazed clay pot1
Clean river sand5–10 kg
WaterAs required
Cotton cloth or wet sack1
Fresh tomatoes20–30
Digital thermometer2
Digital hygrometer1
Weighing scale1
Measuring tape1
Data recording sheet1

Construction of the Zeer Pot

  1. Select two unglazed clay pots of different sizes.
  2. Place the smaller pot inside the larger pot.
  3. Fill the space between the pots with clean river sand.
  4. Add water to the sand until it is fully saturated.
  5. Place tomatoes inside the inner pot.
  6. Cover the top with a damp cotton cloth.
  7. Position the Zeer pot in a shaded, well-ventilated area.
  8. Rewet the sand daily to maintain cooling efficiency.
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Construction Diagram

           Wet Cotton Cloth
┌───────────────────┐
│ Tomatoes │
│ Inner Clay Pot │
└───────────────────┘
╔═════════════════════╗
║ Wet River Sand ║
╚═════════════════════╝
┌───────────────────────┐
│ Outer Clay Pot │
└───────────────────────┘

Principle of Operation

The Zeer pot works through evaporative cooling.

Water contained in the wet sand evaporates through the porous outer clay pot. As the water evaporates, it absorbs heat from the inner chamber, reducing the temperature and increasing relative humidity.

Lower temperatures and higher humidity slow down:

  • Moisture loss
  • Microbial growth
  • Ripening rate
  • Enzymatic activity
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Methodology

Experimental Setup

Create two storage groups:

  • Control Group: Tomatoes stored at room temperature.
  • Experimental Group: Tomatoes stored inside the Zeer pot.

Use tomatoes of similar:

  • Size
  • Weight
  • Ripeness
  • Variety

Store both groups under the same environmental conditions.


Procedure

  1. Label tomatoes in each group.
  2. Record the initial weight of each tomato.
  3. Measure and record ambient temperature and humidity.
  4. Measure and record the Zeer pot temperature and humidity.
  5. Inspect tomatoes daily for spoilage indicators.
  6. Record changes in:
    • Weight loss
    • Firmness
    • Color
    • Mold growth
    • Odor
  7. Continue observations until all tomatoes become unsuitable for consumption.

Data Collection

Record measurements twice daily.

Temperature and Humidity Table

DayAmbient Temperature (°C)Zeer Pot Temperature (°C)Ambient Humidity (%)Zeer Pot Humidity (%)
1
2
3

Tomato Spoilage Table

DayControl Group Spoiled (%)Zeer Pot Spoiled (%)Average Weight Loss (%)
1
2
3

Expected Results

The Zeer pot is expected to:

  • Reduce internal temperature by 5–10°C.
  • Increase relative humidity to above 85%.
  • Reduce tomato weight loss.
  • Delay spoilage by at least three times compared to room storage.

Example:

Storage MethodAverage Shelf Life
Room Temperature4 days
Zeer Pot12 days

Results and Discussion

Compare:

  • Average temperature difference
  • Relative humidity levels
  • Percentage spoilage
  • Weight loss
  • Shelf-life duration

Discuss how evaporative cooling influenced food preservation.

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Cost Analysis

MaterialEstimated Cost (KES)
Clay pots
River sand
Thermometer
Hygrometer
Cotton cloth
Tomatoes
Total Cost

Compare the total cost with conventional refrigeration systems.


Conclusion

The Zeer pot evaporative cooler provides a simple, affordable, and sustainable solution for reducing post-harvest losses. By lowering temperature and maintaining high humidity, the system significantly extends the shelf life of tomatoes without requiring electricity.

The technology can improve food security and increase farmers’ incomes in off-grid communities.


Recommendations

Future improvements may include:

  • Integrating digital temperature and humidity sensors
  • Using solar-powered data logging systems
  • Testing additional crops such as spinach, kale, and fruits
  • Developing larger community-scale Zeer storage units
  • Incorporating mobile monitoring applications
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  • mbeva

    Dominic Mbeva is a science teacher, experienced researcher, innovator, and creative technologist with expertise in STEM education, digital media, and scientific research. As a Kenya Science and Engineering Fair (KSEF) advisor and projects manager, he mentors young scientists, guiding them in developing award-winning innovations. He is also an IC Technorat, leading advancements in science and technology. Beyond education, Dominic is a skilled photographer and video editor, using visual storytelling to make science more engaging. His philosophy, “If you take care of minutes, hours will take care of themselves,” reflects his belief in consistent effort, strategic thinking, and innovation to drive success in both research and creativity.

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